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Edge-native intelligence and observability
EsoCore turns raw edge data into actionable insight.
EsoCore is an open‑source platform that makes machines easy to monitor and understand. Plug‑and‑play sensors capture what matters, on‑device AI spots issues early, and everything keeps working—even when the network is down. It connects cleanly to your existing systems and includes fleet setup, updates, alerts, and dashboards—so you prevent downtime and keep full ownership of your data.
Process where data is born
Reduce latency and cloud costs while keeping sensitive data on-device.
Fully open-source
Transparent, auditable code with an Apache 2.0 license for maximum freedom.
Low overhead, high signal
A focused stack with no bloat, designed for clarity and speed.
RS‑485 digital sensor bus
Plug‑and‑play sensor modules enable fast integration of new or sensors.
C, Python, Node
Modern development frameworks for fast, secure, and reliable code.
STEP, Altium Designer, Fusion 360
Modify hardware or PCBs and customize to your needs.
What is EsoCore?
EsoCore is an open-source industrial IoT platform designed for comprehensive equipment monitoring and predictive maintenance in manufacturing environments. This advanced condition monitoring system combines edge computing with machine learning to deliver real-time insights into machine health, preventing costly downtime and optimizing maintenance schedules.
As a complete industrial equipment monitoring solution, EsoCore provides everything needed for modern factory automation: modular sensor modules for vibration analysis, temperature monitoring, acoustic sensing, and more. The platform processes data at the edge using TinyML algorithms, enabling ultra-low latency anomaly detection without relying on cloud connectivity. This makes it ideal for mission-critical manufacturing applications where reliability and responsiveness are paramount.
Unlike proprietary industrial IoT solutions, EsoCore is fully open source under the Apache 2.0 License, giving you complete control over your monitoring infrastructure. You can deploy it on-premises, customize it for your specific needs, and integrate it with existing factory systems including Modbus, PROFIBUS, and PROFINET networks. Whether you are monitoring CNC machines, industrial doors, injection molding equipment, or conveyor systems, EsoCore provides the flexibility and reliability your operations demand.
Who Uses EsoCore?
EsoCore serves manufacturing facilities and industrial operations that require reliable, real-time equipment monitoring and predictive maintenance capabilities. Our industrial IoT platform is deployed across diverse applications:
CNC Machine Monitoring
Monitor machining centers, lathes, and milling machines with comprehensive vibration analysis, spindle temperature monitoring, and power consumption tracking. Detect bearing wear, tool degradation, and mechanical anomalies before they cause costly downtime or quality issues.
Learn more →Industrial Door Systems
Track cycle counts, spring health, motor current, and safety compliance for sectional doors, high-speed roll-up doors, and automated gate systems. Ensure EN ISO 13849 safety compliance while optimizing maintenance intervals and preventing unexpected failures.
Learn more →Manufacturing Equipment
Monitor injection molding machines, packaging lines, conveyor systems, and process equipment with customizable sensor configurations. Track operational parameters, detect anomalies, and optimize production efficiency across your entire facility.
Learn more →Support Infrastructure
Maintain critical support equipment including industrial pumps, compressors, motors, and HVAC systems with continuous condition monitoring. Predict failures before they occur and extend equipment lifespan through data-driven maintenance strategies.
Learn more →Why Choose EsoCore for Industrial Equipment Monitoring?
EsoCore differentiates itself from proprietary industrial IoT platforms through its unique combination of open-source flexibility, edge intelligence, and comprehensive safety integration. Here is what makes our predictive maintenance system the preferred choice for forward-thinking manufacturers:
Edge-First Architecture
Process sensor data directly on industrial-grade edge devices using TinyML models. Achieve sub-second anomaly detection without cloud dependency, ensuring your critical equipment monitoring continues even during network outages. Reduce bandwidth costs by 90% through intelligent data filtering and prioritization.
Open Source Freedom
No vendor lock-in, no hidden costs, no proprietary restrictions. The entire platform—hardware designs, firmware, and cloud components—is available under the Apache 2.0 License. Customize it for your specific needs, deploy it anywhere, and maintain complete control over your industrial data.
Modular Sensor System
Add new sensor types without redesigning your infrastructure. Our RS-485 sensor bus supports hot-plug sensor modules for vibration, acoustics, temperature, pressure, oil quality, and more. Scale from single-machine monitoring to facility-wide deployments with ease.
Safety Compliance Built-In
EN ISO 13849 compliant safety I/O handles emergency stops, light curtains, and safety edges with <10ms response times. Safety event monitoring is a first-class feature, not an afterthought, making EsoCore ideal for safety-critical industrial applications.
Industrial Fieldbus Integration
Connect seamlessly to existing factory automation systems via Modbus RTU/TCP, PROFIBUS DP, and PROFINET protocols. EsoCore speaks the language of industrial control systems, enabling smooth integration without disrupting production workflows.
Proven Technology Stack
Built on industrial-proven components: STM32 microcontrollers, Django REST Framework backend, and modern web technologies. Comprehensive documentation, reference designs, and professional support ensure successful deployments from pilot to production scale.
Ready to Transform Your Equipment Monitoring?
Explore our comprehensive documentation to learn how EsoCore can reduce downtime, optimize maintenance, and provide complete visibility into your industrial operations.